All-round integrated solutions make smart manufacturing easier!

Solution

Photovoltaic Industry

In today's fiercely competitive market, companies must possess higher market competitiveness if they want to capture a larger market share. The semiconductor industry, characterized by high technological content, sophisticated manufacturing processes, high raw material costs, short product production cycles, and fast information exchange, is no exception. The complexity and professionalism of semiconductor manufacturing processes make production management a challenging task. Therefore, it is particularly important to have a set of scalable, highly available MES (Manufacturing Execution System) production management software that can adapt to the changing needs of the company's business.

Industry Status

Challenges

· Large-scale production and high-value products necessitate significant process control and management impacting both cost and quality.

· High error rates in crystal pulling and ingot casting.

· Numerous production processes, including furnace casting, squaring, slicing, and inspection, result in high rework rates, making it difficult to calculate costs and losses.

· High dependence on equipment necessitates stringent requirements for equipment maintenance, repair, auxiliary material control, and data management.

· Untimely and inaccurate data feedback from various processes creates a "black hole" in the field, making it difficult to assign responsibility.

01. Basic Data Management

Mainly used to maintain product information, material information, product classification, and other aspects, forming the data foundation of the MES system.

02. Manufacturing Process Management

This facilitates the definition of product manufacturing processes and material control, effectively reducing material assembly errors within the workshop.

03. Production Planning Management

When scheduling production plans, you can directly import production orders from the ERP system and schedule production accordingly.

04. Product Traceability Management

By monitoring the material and assembly processes, the production process is traceable, achieving visualization and transparency.

05. Order Progress Management

Order progress management manages the entire order process, from order placement to order execution and completion.

06. Work Hour Efficiency Management

The system counts production hours and records abnormal hours, enabling analysis of work hours during the production process.

07. Equipment and Tool Management

Provides equipment inventory, spare parts, and maintenance plans, and automatically provides reminders to prevent equipment from overdue service and impacting product quality.

08. Equipment Data Integration

Proactively receives production equipment information, automatically captures test data, and analyzes equipment utilization to achieve OEE management.

Orbit-MES Solution

Customer Value

Improve Manufacturing Execution Capabilities

Provide data support for production efficiency, cost, and quality analysis, improving the company's manufacturing execution capabilities and product delivery capabilities.

Improve Decision-Making Accuracy

Help companies improve data accuracy and real-time performance, and improve production decision-making capabilities through data-driven decision-making.

Reduce Costs And Increase Efficiency

Shortening production cycles, reducing inventory backlogs, and lowering defective product rates, effectively helping businesses achieve cost reduction and efficiency gains.